Structural Fabrication and Erection
MECHANICAL SERVICES

Structural Fabrication & Erection

Kooheji Constructions LLP & Singh HP Group delivers complete structural fabrication and erection services for heavy industrial plants, oil & gas facilities, refineries, and infrastructure projects. Our structural teams handle everything from raw steel fabrication in our workshops to precise site erection — ensuring every structure is built to exact engineering specifications and international codes.

With a dedicated structural engineering team, certified welders, and experienced erection supervisors, we fabricate and erect heavy steel structures that form the backbone of industrial plants — from pipe racks and equipment supports to full steel building structures and technological platforms.

Structural Steel FabricationPipe RacksPlatforms & WalkwaysEquipment SupportsTechnological StructuresSteel Buildings
SCOPE OF WORK

What We Fabricate & Erect

From heavy steel fabrication in our workshop to precise site erection — complete structural solutions for industrial facilities.

Heavy Structural Steel Fabrication
01

Heavy Structural Steel Fabrication

We fabricate heavy structural steel components including beams, columns, trusses, bracing, and connection plates for large-scale industrial facilities, process plants, and infrastructure projects.

All structural fabrication is carried out in our workshops using modern cutting, bending, and welding equipment — with certified welders, weld inspection, and dimensional checks at every stage to ensure components are fabricated precisely to approved drawings and international structural codes.

Fabrication of beams, columns, trusses, and bracing members
CNC plasma and flame cutting for precision steel profiles
Certified structural welding as per AWS D1.1 standards
Weld visual inspection and NDE testing on critical joints
Shot blasting and surface preparation before coating
Dimensional inspection and fit-up checks before dispatch to site
Pipe Racks & Pipe Supports
02

Pipe Racks & Pipe Supports

Pipe racks are the primary structure that carries process piping, cable trays, and utility lines across industrial plants. We design, fabricate, and erect multi-tier pipe rack structures built to handle the full weight and thermal expansion loads of the piping systems they support.

Our pipe rack structures are engineered and fabricated to AISC and client-specified standards — with all connection details, anchor bolts, and base plates fabricated to exact engineering requirements for reliable long-term performance.

Multi-tier pipe rack design, fabrication, and erection
Single and multi-run pipe support structures
Spring supports, guide supports, and anchor supports
Cable tray and instrument tray support structures
Anchor bolt setting and base plate installation
Erection and alignment as per approved structural drawings
Platforms, Walkways & Staircases
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Platforms, Walkways & Staircases

Safe and reliable access to equipment, vessels, and elevated process areas is essential in any industrial plant. We fabricate and erect structural steel platforms, walkways, handrails, and staircases that provide safe access while meeting all applicable structural and safety standards.

All platforms and walkways are designed with proper grating, handrail heights, and load-bearing capacity as per engineering specifications — ensuring full compliance with HSE requirements and operational safety for plant personnel.

Equipment access platforms at various elevations
Structural steel walkways and connecting bridges
Open bar grating and chequer plate flooring
Handrail, kickplate, and safety barrier installation
Staircase fabrication with proper treads and landings
Compliance with OSHA and international safety standards
Equipment Support Structures
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Equipment Support Structures

Heavy industrial equipment such as vessels, heat exchangers, tanks, compressors, and air coolers require dedicated structural support frames that can safely carry their full operating weight, wind loads, and seismic loads.

We design, fabricate, and erect custom equipment support structures for all types of static and rotating equipment — ensuring every support is precisely engineered and installed to carry the specified loads with full safety factors and long-term structural integrity.

Vessel and exchanger saddle and leg support structures
Air cooler and aerial cooler structural support frames
Compressor and pump skid support structures
Tank support rings and structural base frames
Load analysis verification before fabrication
Precision erection and anchor bolt tensioning
Technological Structures
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Technological Structures

Technological structures are specialized steel structures designed to support and house specific industrial processes, equipment arrangements, and operational requirements within a process plant.

We fabricate and erect technological structures for furnaces, reactors, columns, flare structures, cooling tower support frames, and other process-specific structural requirements — all engineered and built to precise dimensional and load requirements.

Furnace and reformer structural framework erection
Column and tower support structure fabrication
Flare structure and stack support fabrication and erection
Cooling tower structural framework installation
Reactor support and internals structural works
Complex multi-level structural integration works
Steel Building Structures
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Steel Building Structures

We fabricate and erect complete pre-engineered and custom steel building structures for industrial facilities including warehouses, compressor buildings, substations, control rooms, maintenance workshops, and storage facilities.

Our steel building structures are engineered for the specific industrial environment — wind loads, seismic requirements, crane loads, and operational requirements — and erected with precision using certified structural erection teams and heavy lifting equipment.

Industrial warehouse and storage facility steel structures
Compressor buildings and machinery hall structures
Substation and electrical building structural works
Control room and administration building steel frames
Maintenance workshop and fabrication shed structures
Roofing, cladding, and secondary steel installation
HOW WE WORK

Our Fabrication & Erection Process

From engineering review to final inspection — a proven process delivering precise and reliable structural works every time.

0101

Engineering & Drawing Review

Detailed review of structural general arrangement drawings, connection details, material specifications, and fabrication standards before shop work begins.

0202

Material Procurement & Inspection

Procurement of certified structural steel sections, plates, and fasteners with mill test certificates. Incoming material inspection and heat number traceability maintained throughout.

0303

Shop Fabrication & Welding

Precision cutting, fitting, and welding of structural components by certified welders in our fabrication workshop. Dimensional checks and weld inspection at every stage.

0404

Surface Preparation & Coating

Shot blasting and application of primer and finish coats as per project coating specification — ensuring long-term corrosion protection of all fabricated structural members.

0505

Site Erection & Alignment

Systematic structural erection using certified cranes and rigging equipment. Precise alignment, leveling, and bolting of structural members as per approved erection sequences.

0606

Final Inspection & Handover

Dimensional survey, bolt torque verification, weld inspection, and coating touch-up before final structural inspection and documentation handover to the client.

Structural Fabrication & Erection FAQs

We fabricate heavy structural steel components including beams, columns, trusses, bracing, and connection plates.

Construction team appointment background
APPOINTMENT

A Company Involved In
Industrial Construction
And Engineering

Get in touch with our team for piping fabrication, structural erection, and civil construction services. Our experts are ready to assist with your industrial project needs.